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custom linear motion

Custom Linear Motion
Products

ALM specializes in designing, engineering, and manufacturing cost-effective, custom linear motion solutions. Backed by 50+ years of expertise and in-house precision machining, we provide everything from small modifications to complete component design, ensuring performance and reliability for even the most demanding applications.

  • Over 50 years of engineering and production experience in linear motion systems.
  • Advanced manufacturing facility with 10,000+ sq. ft. of machining capability.
  • Full customization: from hole pattern modifications to complete stage design.
  • Build-to-print manufacturing from customer designs or concept drawings.
  • In-house modifications to ensure optimal performance and prevent contamination.

  • Configurable retainer materials (plastic, steel, aluminum), and lubricants.
  • Corrosion-resistant options: wipers, plating, vacuum-compatible components.
  • Non-matched lengths, and special configurations available.

  • In-house capabilities for modification, prototyping, and special builds.
  • CNC machining, grinding, and precision finishing for exact tolerances.
  • Non-standard mounting hole configurations.
  • High-volume and low-volume runs supported.

  • Precision motor-ready brackets for servo and stepper systems.
  • NEMA-standard mounts with flexible or servo-grade couplings.

Materials:
  • Stainless steel for corrosive or vacuum environments.
  • Aluminum for lightweight builds.
  • Specialty alloys for unique applications.
Finishes:
  • Hard coat anodize, black anodize, black oxide.
  • Electroless nickel plating for corrosion resistance.
  • Protective and cosmetic coatings per specification.

  • Standard Hole Patterns: English or metric.
  • Compounding: 90° orientation for X-Y axis, Z-axis with precision brackets.
  • Drive Screws: V-threads, acme, ballscrews (precision/commercial), metric pitches.
  • Contamination Resistance: Teflon seals, hypalon polyester bellows.
  • Positioning Locks: For secure load holding and repeatability.

  • Direct manufacturing from customer-provided drawings or CAD models.
  • Engineering review for manufacturability and performance optimization.
  • All assembly and testing for quality assurance performed at ALM.

Built Around Your Application Requirements

Every application presents unique motion control challenges. When standard components cannot satisfy dimensional constraints, load requirements, travel distances, environmental conditions, or positioning accuracy, custom engineered linear motion solutions provide the performance needed for reliable operation. American Linear Manufacturers (ALM) can modify existing products or engineer completely customized linear motion assemblies to match your exact application. Without equipment designed for your operating conditions, systems may experience alignment issues, reduced accuracy, premature wear, or costly downtime. Our engineering team works closely with OEMs to develop motion products that integrate seamlessly into new or existing equipment.

Ways We Can Customize Your Motion Product

ALM offers numerous customization options to help OEMs and equipment builders achieve the precise performance their applications require.

Mounting Changes

Modify mounting hole patterns, base dimensions, carriage sizes, or interface geometry to simplify installation and improve compatibility with existing equipment.

Materials & Finishes

Select aluminum, stainless steel, hardened steel, specialty alloys, anodizing, plating, or corrosion resistant finishes based on environmental and performance requirements.

Motor Integration

Configure products for stepper motors, servo motors, couplings, encoders, and drive systems to support automated positioning applications.

Protection Options

Add bellows, covers, seals, wipers, or protective treatments to improve performance in dusty, wet, or contaminated operating environments.

Travel Requirements

Customize overall travel length, stroke, carriage size, and mechanical limits to meet equipment layout and positioning specifications.

Build-to-Print Support

Manufacture directly from customer drawings, CAD models, or engineering specifications while maintaining tight manufacturing tolerances and quality standards.

Designed for Precision Equipment

ALM motion products are engineered for OEM equipment where positioning accuracy, repeatability, and reliable performance directly impact productivity and product quality. Our engineers collaborate with customers to develop motion systems that integrate into demanding applications across advanced manufacturing, automation, inspection, medical technology, aerospace, and scientific research. If you are modifying an existing product or developing a completely custom assembly, we deliver precision solutions built around your equipment requirements.

OEM Machinery

Designed to integrate directly into specialized production equipment and custom manufacturing systems.

Inspection Systems

Supports highly accurate positioning for dimensional verification, imaging, and quality control equipment.

Laboratory Equipment

Provides dependable linear motion for testing instruments, analytical systems, and scientific research applications.

Medical Devices

Delivers smooth, repeatable positioning for diagnostic, imaging, and laboratory medical equipment.

Aerospace & Defense

Supports precision motion requirements for testing equipment, instrumentation, and defense manufacturing systems.

Semiconductor Equipment

Provides stable, accurate positioning for wafer processing, inspection, and electronics manufacturing applications.

Automation Systems

Improves positioning accuracy and repeatability within automated assembly, packaging, and material handling equipment.

When a Standard Product Won’t Fit

Standard motion components work well for many applications, but some equipment requires dimensions, materials, travel lengths, mounting features, or performance characteristics that are not commercially available. If your design involves unique operating conditions or demanding positioning requirements, custom linear motion solutions can improve equipment performance, simplify integration, increase reliability, and reduce the need for costly design compromises.

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Frequently Asked Questions

Yes. Many standard products can be modified with custom travel lengths, mounting configurations, materials, protective features, or motor integration. Our engineering team evaluates each application and recommends modifications that improve equipment compatibility while maintaining reliable performance.

A custom solution is recommended when standard products cannot meet your dimensional requirements, positioning accuracy, load capacity, environmental conditions, or installation constraints. Custom engineering often improves overall equipment performance while reducing assembly complexity and long term maintenance.

Providing application details, travel requirements, load information, mounting preferences, operating environment, positioning accuracy, CAD files, drawings, and performance expectations allows our engineers to develop the most effective solution and provide an accurate quotation.

Yes. American Linear Manufacturers regularly produces custom components and assemblies from customer supplied engineering drawings, CAD models, and technical specifications while maintaining precise manufacturing tolerances and consistent quality throughout production.

Many products can be customized, including crossed roller slides, linear stages, positioning slides, manual slides, motorized assemblies, guide systems, and complete motion solutions designed around unique OEM equipment requirements.

Custom linear motion products are widely used in semiconductor manufacturing, medical devices, laboratory instrumentation, aerospace, defense, industrial automation, inspection systems, electronics manufacturing, metrology, and other precision positioning applications requiring dependable performance.

What to Send Us for a Quote

Share your drawings, CAD files, specifications, application requirements, travel distance, load information, and operating conditions so our engineers can prepare an accurate quotation.


American Linear Manufacturers

34 Sarah Dr. Farmingdale, NY 11735

1(800) 892-3991 · (516) 338-5741

Fax: (516) 333-1729

Emails: sales@americanlinear.com

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